Kuyika ndi malangizo ogwiritsira ntchito
FluidIX LUB-VDT
Inline Condition Monitoring SensorZILA GmbH
Hollandsmühle 1
98544 Zella-Mehlis
Deutschland
Web: www.zila.de
Imelo: info@zila.de
Telefoni: +49 (0) 3681 867300

Zina zambiri

• Werengani malangizo achitetezo ndikusunga bukuli
• Kuyika, kutumiza, kulumikiza magetsi ndi kukonzanso kungathe kuchitidwa ndi ogwira ntchito oyenerera
• Mlingo wachitetezo womwe watchulidwa umatsimikiziridwa kokha ngati chipangizocho chayikidwa pamalo olondola ndipo zingwe zimayikidwa ndikukulungidwa bwino.
• Gwiritsani ntchito chigawocho pokhapokha pa voliyumu yotchulidwatage
• Kusintha ndi kutembenuka kwa chipangizocho sikuloledwa ndikutulutsa ZILA GmbH ku chitsimikizo chilichonse ndi ngongole.
  Werengani malangizo awa mosamala musanagwiritse ntchito unit. Tsatirani malangizo. Sungani malangizo a msonkhanowa pamalo otetezeka kuti mudzagwiritse ntchito mtsogolo.

1.1. Malangizo a chitetezo
Kuchita bwino kumaperekedwa pokhapokha ngati malangizo ndi machenjezo omwe ali mu malangizowa awonedwa.

• Kusonkhana ndi kulumikiza magetsi kumaloledwa ndi ogwira ntchito oyenerera.
• Werengani malangizo awa mosamala musanatumize.
• Gwiritsani ntchito chigawocho ndi voltage ndi mafupipafupi otchulidwa pa lebulo.
• Musasinthe chilichonse pagawo.

Tcherani khutu
Zisindikizo ndi Zolemba:
Kutsegula kapena kuchotsa zisindikizo kapena zilembo, mwachitsanzo zokhala ndi manambala a sikelo kapena zofananira nazo, zitha kutayika nthawi yomweyo madandaulo a chitsimikizo.

1.2. Ntchito yofuna
Wopangayo alibe udindo wowononga chifukwa chogwiritsa ntchito molakwika kapena kugwiritsa ntchito mosagwirizana ndi zomwe akufuna.
Musanagwiritse ntchito chipangizocho, chonde yerekezerani mphamvu yamagetsitage ndi zomwe zili patsambalo.
Zikaonekeratu kuti ntchito yotetezeka sikuthekanso (mwachitsanzo ngati yawonongeka), chonde chotsani chipangizocho nthawi yomweyo ndikuchiteteza kuti chisagwire ntchito mwangozi.
Mukagwiritsidwa ntchito molakwika kapena osagwiritsidwa ntchito molingana ndi cholinga chomwe mukufuna, zoopsa zitha kubwera kuchokera kugawoli, chifukwa chake timanena za kutsata mosalekeza malangizo achitetezo.

1.3. Assembly, kutumiza & kukhazikitsa ogwira ntchito
Kusonkhana, kukhazikitsa magetsi, kutumiza ndi kukonza gawoli kungatheke kokha ndi akatswiri ophunzitsidwa bwino omwe aloledwa kutero ndi woyendetsa dongosolo. Ogwira ntchito oyenerera ayenera kuti adawerenga ndikumvetsetsa malangizowa ndikutsatira zomwe akunena.
Chigawochi chikhoza kugwiritsidwa ntchito ndi anthu omwe aloledwa ndi kulangizidwa ndi woyendetsa dongosolo.
Malangizo omwe ali m'bukuli ayenera kutsatiridwa.
Onetsetsani kuti chipangizocho chikulumikizidwa molondola molingana ndi mayendedwe amagetsi.

1.4. Kukonza
Kukonza kungatheke kokha ndi anthu ogwira ntchito zamakasitomala ophunzitsidwa bwino.
Pankhaniyi, lemberani ZILA GmbH.

1.5. Kupita patsogolo kwaukadaulo
Wopangayo ali ndi ufulu wosintha zambiri zaukadaulo kuti zigwirizane ndi chitukuko chaukadaulo popanda chidziwitso chapadera. Kuti mumve zambiri pazantchito ndi zowonjezera za malangizowa, chonde lemberani ZILA GmbH.

Mafotokozedwe Akatundu

FluidIX LUB-VDT ndi sensa yophatikizika yowunikira mawonekedwe amadzimadzi am'makina monga mamasukidwe akayendedwe ndi kachulukidwe kakang'ono kutengera chinthu chochepa kwambiri cha resonance sensor. Kuchita bwino kwambiri kwa LUBVDT kumatheka pophatikiza ukadaulo wowunika wa resonator wokhala ndi makina olimba komanso odalirika a quartz crystal tuning fork resonator. Sensor imapereka chidwi chachikulu komanso kukhazikika kwanthawi yayitali, ndikupangitsa kuti ikhale yoyenera kuyang'anira momwe mafuta alili pamapulogalamu okonzekera zolosera. Chifukwa cha kuyeza kwakukulu, khalidwe labwino kwambiri la deta likhoza kupindula ngakhale pansi pa malo osakhazikika a chilengedwe (kupanikizika, kutentha, kutuluka). FluidIX LUB-VDT imapereka njira zolumikizirana zama digito komanso zosinthika kuti ziphatikizidwe mosavuta komanso zotsika mtengo m'malo omwe alipo.

2.1. Deta yaukadaulo
2.1.1. Zolemba zonse

Makulidwe	30 × 93,4 mm
Kulemera	150g pa
Gulu la chitetezo	IP68
Zakuthupi	Chitsulo chosapanga dzimbiri
Kugwiritsa ntchito mphamvu	1 W (popanda analogi zotuluka)
Wonjezerani voltage	9…35 V (24V)
Kulumikizana kwa screw	G 3/8"
Kulimbitsa torque	31…39 Nm
Elec. Kulumikizana	M12-8 A-Coding
kukula kwa tinthu	250 µm
Kuthamanga kwamafuta	50 bwalo
Kutentha kozungulira	-40 °C
Medientempeperatur	-40 °C
Zotsatira za analogue	2 × 4…20mA ± 1% FS
Kutulutsa kwa digito	ModbusRTU
Kugwirizana kwa CE	EN 61000-6-1/2/3/4

Chipangizocho ndi choyenera kugwiritsidwa ntchito ndi zakumwa zotsatirazi:

• mafuta amchere
• Mafuta opangira
• Zakumwa zina zovomerezeka mukapempha

2.1.2. Zoyezera
Zodziwika pa 24 ° C kutentha kozungulira mumadzimadzi ofotokozera. Cannon Instruments N140 mamasukidwe akayendedwe muyezo pa 40 ° C pokhapokha zitanenedwa.

Resonator pafupipafupi	20 kHz
Kinematic mamasukidwe akayendedwe	1…400 cSt (=mm²/s)
Kuchulukana	0,5…1,5g/m³
Kutentha	-40°C
Sampkuchuluka kwa ling	1/s

Kuyeza kulondola molingana ndi ISO 5725-1 pamadzi a Newtonian:

Viscosity ν ≤ 200cSt ndi >200cSt	±0.1cSt ± 1 ± 5%
Kuchulukana
Kutentha	±0.1 °C

2.2. Malangizo okwera

Zomwe zimamva za LUB-VDT ndi quartz crystal tuning fork resonator. Kuteteza resonator iyi ku zoopsa zamakina, LUB-VDT ili ndi kapu yoteteza yokhazikika. Zamadzimadzi zimatha kulowa mu kapu iyi kudzera pobowo lakunsonga ndikutuluka kudzera m'mipata ya m'mbali. Ndikofunikira kuyika sensor mu Tpiece (cholowera moyang'anizana ndi sensa ndi kutulutsa kumbali) kapena dongosolo lofananira. Kuti tisindikize, timalimbikitsa makina osindikizira omangika; makokedwe ofunikira ochapira awa nthawi zambiri amakhala mu 31-39Nm

Gawo la sensa la LUB-VDT silimakhudzidwa ndi malo oyika, mayendedwe oyenda kapena kukakamizidwa. Ngakhale zili choncho, timalimbikitsa kulabadira zatsatanetsatane kuti mugwire bwino ntchito:
Zindikirani: Mpweya thovu amasintha makina amadzimadzi ndipo motero amakhudza muyeso. Onetsetsani kuti palibe thovu la mpweya lomwe lingatsekeredwe pa sensa ndipo ma thovu omwe angathe kuchotsedwa ku sensa ndi kutuluka kapena kukweza. Pewani
kudyetsa mafuta ndi matumba mpweya kwa sensa ndi kuzindikira kuti kusungunuka mpweya mu mafuta akhoza kupanga thovu pamene kuthamanga yafupika.
Zindikirani: Ngati sensa imayikidwa m'madzi kapena sump, kuthamanga kwake kungakhale kotsika kwambiri. Izi zitha kuyambitsa kuyankha kwapang'onopang'ono kwa sensa komanso kuyeza komwe kumakhudza zotsalira kapena kutseka kwa sensor.
Zindikirani: Ngakhale kuti chinthu chodzimva chokha sichimakhudzidwa ndi kukakamizidwa, kukhuthala kwa mafuta ndi ntchito ya kukakamiza. Zotsatira za kusintha kwa mphamvu pamiyezo nthawi zambiri zimawonekera kwambiri pamiyeso yayikulu.
Zindikirani: Ganizirani za kutentha kwa madzi kupita ku nyumba ya sensa pamene mukugwira ntchito kutentha kwamadzimadzi.

Ngati kuyeretsa kwa kachipangizo ndikofunikira, gwiritsani ntchito zosungunulira zoyenera (monga benzini kapena mowa).

Tcherani khutu
Osagwiritsa ntchito mpweya woponderezedwa, chifukwa izi zitha kuwononga resonator kwamuyaya chifukwa cha kuthamanga kwambiri.

Tcherani khutu
Osaboola chipewa choteteza ndi zinthu zilizonse (monga singano kapena mawaya).

2.3. Pini ntchito
Magetsi ndi ma siginecha amagawana cholumikizira cha M12-8 chokhala ndi A-coding malinga ndi DIN EN 61076-2-101. Ikani kokha ndi zingwe zotetezedwa.
Chopinga chamkati cha 120Ω cha RS485 kuimitsidwa kwa basi chimayatsidwa ndikulumikiza pini 3 ku mzere wa RS485 A (pini 4). Kuti muyimitse kuyimitsa, lumikizani pini 3 ku mzere wa RS485 B (pini 5) kapena musiye osalumikizidwa.
Kulumikizana kulikonse kuyenera kupangidwa pafupi kwambiri ndi sensa. 

PIN	Chizindikiro	Anmerkung
1	Kutuluka 1	4-20mA zotsatira
2	Kusintha kwa CFG	Lumikizani ku Ground
3	Terminator	Lumikizani ku pini 4 kuti muthe
4	Mtengo wa RS485A	Modbus RTU
5	Mtengo wa RS485B	Modbus RTU
6	Kutuluka 2	4-20mA zotsatira
7	+ 24 V	Perekani
8	0V	Pansi

Zosefera za data

Kuchuluka kwa data yaiwisi ya sensa ndi pafupifupi muyeso umodzi pamphindi. Kuti apereke zotsatira zodalirika, zaphokoso zotsika pamapulogalamu omwe ali ndi zofunikira zochepa za data, FluidIX LUB-VDT imapereka fyuluta yosuntha ya magawo onse oyezedwa. Kutalika kwa fyuluta kumasinthidwa kudzera mu kaundula wa Modbus kuchokera ku 1 mpaka masekondi 256, ndikuyika kosasintha kukhala 60s. Miyezo yolakwika (monga yopitilira muyeso) imasungidwanso muzosefera, koma imatayidwa ikachuluka. Choncho, kutulutsa kwa fyuluta kumapereka zotsatira zovomerezeka malinga ngati deta yolondola ilipo mu fyuluta.

Modbus Interface

Modbus RTU kudzera pa RS-485 ikhoza kugwiritsidwa ntchito kupeza zotsatira zoyezera ndi chidziwitso cha momwe zinthu zilili komanso kukonza zosefera, zotulutsa za analogi ndi mawonekedwe a Modbus okha. Deta yonse imasanjidwa m'marejista a 16-bit okhala ndi ziwerengero zosayinidwa kapena zosasainidwa. Ngati ndi kotheka, zolembera ziwiri zimaphatikizidwa (MSB poyamba) kuti ziyimire chiwerengero cha 32-bit.
Ntchito zothandizidwa ndi Modbus ndi:

• 3: werengani zolembera
• 6: lembani kaundula kamodzi
• 16: lembani zolembera zingapo

4.1. Kusintha Kofikira
Kukonzekera kosasintha ndi 19200 baud ndi adiresi ya chipangizo 1. Mtengo wanthawi yochepa wa 2s uyenera kugwiritsidwa ntchito poyankhulana ndi chipangizocho. Chonde dziwani kuti zosintha zonse pakusintha (kupatula mawonekedwe a Modbus) zimalandiridwa nthawi yomweyo, koma sizikusungidwa mpaka 1 (0x0001) italembedwa ku registry yalamulo. Pakachitika zolakwika, sensa imatha kukhazikitsidwanso ku fakitale pogwiritsa ntchito njira zotsatirazi:

• Onetsetsani kuti sensor imaperekedwa bwino ndi mphamvu.
• Lumikizani pini 2 ku voliyumu yoperekeratage (mwadzina +24VDC, pini 7) kwa masekondi osachepera 10.
• Lumikizani sensa kuchokera pamagetsi.
• Lumikizani pin 2 pansi ndikuyatsanso sensor.
• Pambuyo poyambitsanso, kasinthidwe (makamaka mlingo wa baud ndi adiresi ya unit) imabwezeretsedwanso ku makonzedwe a fakitale.

4.2. Lembani Mapu

General Cholinga	Ili ndi kaundula wosagwiritsidwa ntchito yemwe angagwiritsidwe ntchito momasuka. Zomwe zili mu regista iyi zitha kusinthidwa ikakhazikitsidwanso.
Kusintha kwa HW ID	Mtundu wa Hardware wa sensor
Seri Nambala	Nambala ya serial ya sensor
Firmware Tsiku	UNIX nthawiamp kwa firmware ya sensor
Kuwerengera Zolakwa	Kauntala ya zolakwika zoyezera kuphatikiza. zakunja: Mtengo ndi ziro pakuyatsa
Oyezera t Zotsatira	Muyezo uliwonse umapatsidwa nambala yotsatizana yomwe imakhazikitsidwanso ku 0 pamagetsi ndipo imatha kuwerengedwa kuchokera ku zolembera za Modbus. Zotsatira zoyezera zimasinthidwa ndikusungidwa mumagulu osayina a 16-bit. Zotsatira zosalondola zimawonetsedwa ndi mtengo wa 0xFFFF.
Khodi Yikhalidwe	Kaundulayu amagwiritsidwa ntchito pofotokoza muyeso ndi zolakwika/chenjezo. Chidutswa chilichonse chomwe chayikidwa ku 1 chikuwonetsa chikhalidwe chake
LOKANI Register	Olembetsa a Config Data Block amaletsedwa kulemba mwangozi ndi kaundula wa LOCK. Kuti mutsegule mawonekedwe a Config Data Block (kuphatikiza regista ya Command) lembani 44252 (0xACDC) ku kaundula wa LOCK. Kukonzekera kukamaliza kuyika LOCK registry 0 kuti mupewe kuwonongeka mwangozi pakusinthidwa.
Lamulo Register	Kuti musunge zosintha zonse lembani 1 (0x0001) ku registry ya Command. Chonde dziwani kuti opareshoni iyi ikhoza kutenga 1 s. Mukalemba 255 (0x00FF) ku registry ya Command, chipangizocho chimayambiranso.
Mtengo wa Baud	Baud mlingo wa mawonekedwe a Modbus. Miyezo yovomerezeka ndi 9600, 19200, ndi 115200 baud. Mtengo wofikira: 19200 chaka. Zosintha zimayatsidwa mukayambiranso.
Adilesi	Adilesi ya chipangizo cha sensor. Mtengo wofikira: 1. Zosintha zimatsegulidwa mukayambiranso.
Utali Wosefera	Utali wa sefa ya data yosuntha pakati pa 1 mpaka 256. Mtengo wofikira: 60.
OUTx_sankhani	Kusankhidwa kwa parameter yomwe imapangidwira kutulutsa kwa analogi x, pomwe x ndi 1 kapena 2.
OUTx_min	Mtengo womwe umapangidwira ku 4mA yotulutsa pano. Mtengo uwu uyenera kuyesedwa ndi kusungidwa mofanana ndi muyeso wosankhidwa (onani gawo 5.2). Ngati zotsatira zoyezera zimakhala zochepa kuposa malire awa, zotulukazo zimakhalabe pa 4mA malinga ngati zotsatira zake zili zolondola (machulukitsidwe).
OUTx_max	Mtengo womwe umapangidwira ku 20mA zotuluka pano. Mtengo uwu uyenera kuyesedwa ndi kusungidwa mofanana ndi muyeso wosankhidwa (onani gawo 5.2). Ngati zotsatira za muyeso ndi zapamwamba kuposa malire awa, zotulukazo zimakhalabe pa 20mA bola zotsatira zake zikhale zomveka (machulukidwe).

Zindikirani: Mwachisawawa, kutulutsa kwa analogi 1 kumapangidwira kutentha (-40 .. 125◦C) ndi kutulutsa kwa analogi 2 kwa kukhuthala (0 .. 400cSt). Chotsatira chosavomerezeka chikuyimiridwa ndi kutulutsa kwa 1mA.

4.3. Pamwambaview Ma code Status

Pang'ono	Kufotokozera	Zoyambitsa
0	Palibe resonance yomwe yapezeka	Kusaka kwa resonance kukadali mkati, kuyeza kwamadzi kunja, sensor yowonongeka kapena yakuda
1	Zakunja	Chigawo chimodzi chadutsa
2	Vuto la Frequency Controller	Viscosity kapena kachulukidwe kopanda malire
3	Kulakwitsa kwaphokoso	Kusokoneza kwa electromagnetic; Kuthamanga kwakukulu kwambiri.
4	Zosalondola kasinthidwe	Zosowa kapena zosintha zolakwika
5	Kulakwitsa kwa resonator	Resonator yawonongeka
6	Vuto la sensor ya kutentha	Sensa ya kutentha yawonongeka
7	Vuto la Hardware	Zamagetsi zamagetsi zawonongeka
8-15	zosungidwa

4.4. Modbus Register

  Malangizo oyika ndi kugwiritsa ntchito Mtundu: EN_230424_ANHU_LUB3| 8 

Zolemba / Zothandizira

ZILA LUB-VDT Inline Condition Monitoring Sensor [pdf] Buku la Malangizo LUB-VDT, LUB-VDT Inline Condition Monitoring Sensor, Inline Condition Monitoring Sensor, Condition Monitoring Sensor, Monitoring Sensor, Sensor

Maumboni

• Buku Logwiritsa Ntchito